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  • Die Casting Complete Handbook For All Metal Die Casting

    Die casting zinc; the molted zinc is injected at 425°C. Normally, the specific pressure is maintained at about 500 bar. This requires a high grade mold and high speed. Die casting aluminum; the molten aluminum is maintained at 670°C. This requires a high grade mold and the process should take place at a high speed with the temperature maintained at 1000 bar.

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  • Die Venting Advanced Die Casting Technologies, Worldwide

    This module enables you to analyse the flow of air through the die and predict the amount of porosity that will reside in the casting. It can show the effects of changing the vent sizes and help you decide whether to use natural venting or vacuum assist.

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  • Percentage of Cold Chamber Fill, Myth or Dr. Die Cast

    Ask any die caster and you’ll get an opinion about “Percentage of cold chamber fill or % of fill” as it’s referred to in the industry. Some will point to the work begun by Dr’s Garber1 and Lindsey regarding the formation of waves in the cold chamber during the first (slow shot) phase of the shot (injection) cycle.

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  • iMIS North American Die Casting Association

    Every die caster knows that that die casting alloys shrink during the casting process. This is the opposite behavior of water which expands as it solidifies. Despite our basic understanding of shrink, I find some confusion in the industry over shrinkage in die casting alloys.

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  • iMIS North American Die Casting Association

    This is because die casting alloys shrink a significant amount with aluminum shrinking the most. Pure aluminum shrinks approximately 6.5 % during solidification. Often die castings contain 3% or less porosity. Therefore, one can account for almost all the porosity in a die casting from the shrinkage alone, and this is true for aluminum, zinc, and magnesium.

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  • Metal Casting Design Manufacturing

    In casting manufacture, V/A ratio stands for volume to surface area or mathematically (volume/surface area). When solidification of a casting begins a thin skin of solid metal is first formed on the surface between the casting and the mold wall. As solidification continues the thickness of this skin increases towards the center of the liquid mass.

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